Production Process

Technology

Advanced processes aligned with environmental responsibility

Our Expertise

From Raw Hide to Finished Leather

The hide transformation process is ancient, yet in recent years it has reached a high level of technological development, enabling more efficient and faster processes with lower environmental impact.

CV Couros masters every step of this cycle, from raw hide intake to the finished product ready for the footwear and apparel industries.

CV Couros production process
Production Stages

The Transformation Cycle

1. Beamhouse (Ribeira)

Hides are hydrated, dehaired and fleshed, making them ready for the second phase. This fundamental step prepares the hide to absorb the chemicals used in tanning.

2. Tanning — Wet Blue

The leather is chemically modified to gain durability. Called Wet Blue due to the moist appearance and blue hue from the chromium salts used. Hides are then graded and measured, ready for sale or stock.

3. Retanning & Dyeing

Wet Blue hides undergo a further chemical process to acquire specific characteristics matching their end use — footwear, apparel or leather goods. Color, feel and finish are defined at this stage.

4. Mechanical Processes & Finishing

Successive mechanical operations until final characteristics are achieved. Products can be grain-side (napa, velvet, lining) or flesh-side (suede, chamois) with a wide range of fashion-forward colors.

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Wet Blue

Wet stage with high technical standards and consistent color grading.

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Crust

Intermediate stage hides ready for specific finishing.

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Footwear

Outsole, insole and upper — grain or flesh side.

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Apparel

Napa, velvet, lining, suede and chamois leathers.

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Environmental Responsibility

Ongoing investment in equipment that minimizes environmental impacts, aligning production efficiency with sustainability.

Quality Control

Technical Standards Compliance

Our Wet Blue rigorously meets international technical specifications.

01

Chromium Content

Within parameters established by international technical standards for ovine and caprine wet blue leather.

02

Differential Figure

Strict standardization of the differential figure ensuring consistent uniformity from batch to batch.

03

Fat Content & pH

Precise control ensuring durability and quality throughout the final transformation process.

04

Color Standardization

Effective dehairing and consistent color uniformity, ensuring repeatable results in the dyeing stage.

Want to Know More?

Our technical team is available to answer questions about processes and specifications.